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Hardness and tensile testing, explained by the people who build the machines

Practical guides on hardness test methods, the IS, ASTM and ISO standards behind them, sizing a universal testing machine and keeping testers calibrated — written by the ETS engineering team for laboratory managers, QA engineers and buyers.

12 guidesUpdated

Each guide opens with a one-line definition, gives the numbers from the standard (loads, indenters, thickness rules, grade limits), compares the options in a table and ends with the ETS machines that fit. Use them to write a specification, train an operator or check a supplier's claim.

Hardness testing

Rockwell vs Brinell vs Vickers hardness testing: which method to use

Indenters, forces, minimum thickness and hardness ranges side by side, with a rule for choosing the method by material and part.

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Universal testing machines

How to choose universal testing machine capacity (kN) for tensile testing

Peak force = UTS × area, the margin to add, worked examples from wire to rebar and bolts, and what each capacity band is used for.

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Universal testing machines

Electromechanical vs servo-hydraulic universal testing machines: which to choose

Ball-screw and hydraulic drives compared on capacity, speed, accuracy, maintenance and cost, plus what "servo-hydraulic" really means on a quotation.

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Standards

Rockwell hardness testing per IS 1586, ASTM E18 and ISO 6508

Scales and loads, indenter geometry, minimum thickness table, test cycle, and direct versus indirect verification of the machine.

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Standards

Tensile testing of TMT bars and rebar per IS 1786

Fe 415 to Fe 600 requirements, mass-per-metre area, bend and rebend tests, and a capacity table for 8–40 mm bars.

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Calibration

Hardness test blocks: verification, calibration and certificates

Daily check versus periodic and direct verification, indenter checks, block care, block sets per scale, and the contents of a calibration certificate.

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Hardness testing

Hardness conversion: HRC, HB, HV and tensile strength per ASTM E140 / ISO 18265

HRC–HV–HBW–tensile tables for steel per ASTM E140 / ISO 18265, the 3.45 × HB rule and its limits, and how to measure and report so conversions do not mislead.

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Buying guide

How to choose a Rockwell hardness tester: dial, digital, touch screen or fully automatic

Decide from your parts, scales and tests per shift: dial vs digital vs motorised vs fully automatic, dead-weight vs load cell, and what to insist on in a quotation.

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Standards

Brinell hardness testing per IS 1500, ASTM E10 and ISO 6506

HBW formula, force–diameter ratios, ball and force table, 0.24D–0.6D indent limits, dwell, measurement accuracy and IS 1500 Part 2 machine verification.

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Standards

Vickers hardness testing per IS 1501, ASTM E92 and ISO 6507

The 136° diamond pyramid, the HV formula, macro/low-force/micro ranges, dwell, thickness and spacing rules, and how the tester is verified to IS 1501-2.

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Torsion testing

Torsion testing machines: what they measure, the standards and how to choose Nm capacity

Torque–angle basics, τ = 16T/πd³ and G formulas, what IS 1717 and ASTM E143 require, and a Nm capacity table from 2 mm wire to 20 mm bars and M12 bolts.

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Service & upgrades

Upgrading an old hardness tester: digital controller, load-cell and camera retrofits

A checklist for retrofit vs replacement, what can be fitted to Rockwell and Brinell frames, and the IS/ISO verification required before the machine returns to service.

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Standards referenced in these guides

  • Rockwell: IS 1586 (Parts 1–3), ASTM E18, ISO 6508 (Parts 1–3)
  • Brinell: IS 1500 (Parts 1–2), ASTM E10, ISO 6506
  • Vickers: IS 1501 (Parts 1–2), ASTM E92 / E384, ISO 6507
  • Torsion: IS 1717, ASTM E143; related ISO 7800, ASTM A938
  • Tensile: IS 1608, ASTM E8/E8M, ISO 6892-1; IS 1786 (TMT bars); IS 1599 (bend)
  • Machine verification: IS 1828 (Part 1), ASTM E4, ISO 7500-1; extensometers ISO 9513, ASTM E83
  • Conversions: ASTM E140, ISO 18265